Our state of the art powder-on-powder coating process is designed to deliver superior results. As a customer, you have the option to use or bypass an in-line automated shot-blast system in conjunction with a 7 stage wash system. We also offer one of the largest in-house part window profiles available in the metal fabrication industry. With a part window of 15’ long X 6’ tall X 4’ wide, we can handle projects both large and small.

  • 15’ Long x 6’ Tall x 4’ Wide
  • Stage 1 Alkaline Rinse At 130 Degrees for 90 Seconds
  • Stage 2 Fresh Water Rinse at Ambient for 60 Seconds
  • Stage 3 Acid DE oxidation at 120 Degrees for 90 Seconds
  • Stage 4 Neutralizing Rinse at Ambient for 60 Seconds
  • Stage 5 Fresh Water Rinse at Ambient for 30 Seconds
  • Stage 6 Zirconium Deposition at Ambient for 60 Seconds
  • Stage 7 Seal Rinse Exit Virgin halo Ambient for 45 Seconds
  • VFD Controlled Pumps for Controlled Pressure
  • 15,000lbs per hour or 34lbs Per Foot of Conveyor Chain, 8 ft. Per Minute
  • Lean Power & Free with 94 Load Bars
  • Secondary Non-Powered Load/Unload Spur for Parts Requiring Pre/Post Processing
  • Custom Load & Unload Racking System
  • Blast System Bypass for Small Parts or Parts not requiring In-Line Blast Cleaning Controlled by PLC
  • Load Bar or Part Tracking By Scanned Bar Codes Monitored Through PLC
  • Steel Grit
  • 15’ long x 6’ Tall x 4’ Wide Part Window
  • 8’ Entrance Vestibule
  • 10’ Blast Cabinet with 8 / 24.5” Diameter 1800 RPM Direct Drive Blast Wheels
  • 12’ Exit Vestibule with 1 Manual Touch up & 12 Manually Adjustable Blow off Cannons
  • Full Reclaim Floor
  • 7 Cubic Foot Abrasive Adder with Automatic Feed
  • 9 Minutes @ 350 deg maximum with 21 Minute Post Dry/Cool Time Prior to Primer Booth
  • PLC Controlled Oven Temperature
  • 9 Minutes @ 450 Degree Maximum with 16 Minute Post Cool Time Prior to Top Coat.

• 35 Minutes @ 500 Degree Maximum with 36 minute post Cure/Cool Time Prior to Unload/Packaging

  • 2 Prodigy Wall Mount Gun Systems Left & Right Sides HDLV (High Density Powder Low Volume Air)
  • Booth Prepped to Add 14 Automated Gun System (Date TBD - Dependent on Volume of Parts)
  • 14 Encore Automatic Guns (7 per side)
  • 2 Encore LT Rail Mounted Manual spray for touchup
  • Multiple Hopper (28 color) Changing System with Complete Color Change in 7-10 minutes

Plus, our primer and topcoat paint equipment and powder paint inventory are housed in a “clean room” that’s climate-controlled for optimal quality. Our quality assurance equipment also measures mill thickness, hardness, adhesion, and gloss requirements.

  • 9’Long x 5’Tall x 42” Wide
  • Stage 1 – Alkaline Spray 150° for 1 minute
  • Stage 2 – Alkaline Immersion at 150° for 2 minutes
  • Stage 3 – Fresh water rinse at Ambient for 1 minute
  • Stage 4 – Acid Immersion at 150° for 2 minutes
  • Stage 5 – Fresh water rinse at Ambient for 1 minute
  • Stage 6 – Alkaline Neutralizer Immersion at 150° for 2 minutes
  • Stage 7 – Fresh water rinse at Ambient for 1 minute
  • Stage 8 – Reverse Osmosis Water rinse at Ambient for 1 minute
  • Stage 9 – Bonderite Coating Immersion at 72° for 2 minutes
  • Stage 10 – Fresh water rinse at Ambient for 1 minute
  • Stage 11 – Bonderite Reaction Rinse Immersion at 150° for 1 minute
  • 2,880’
  • Variable 8FPM-12FPM speed
  • 12,000-lbs / hour
  • Variable density loading depending on size and weight of parts
  • In-Line chain/roller lubricator
  • In-Line chain/carrier cleaner
  • In-Line rail cleaner
  • 15 Minutes @ 400 deg maximum with 15 Minute Post Dry / Cool Time prior to Powder Booth
  • PLC Controlled Oven Temperature
  • 40 Minutes @ 440 Degree Maximum with 18 Minute post Cure / Cool Time prior to Unloading / Packaging
  • PLC Controlled Oven Temperature
  • 8 Encore Automatic Guns (4 per side)
  • 2 Encore LT Manual spray guns for touch up
  • Multiple Hopper Color system
  • Reclaim Cyclone – allows reclaiming of over sprayed powder for use by the system.

Topcoat paint and powder are housed in clean climate controlled room. Quality equipment for paint measures mill thickness, hardness, adhesion and gloss requirements.

Advantages:

  • Everything that gets wet, gets coated.
  • 1000 hours salt spray prior to top coat
  • Acid pickle immersion for removing of carbon edge and mill scale
  • The only coating that can coat the entire inside of a tube
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